True Stories Of Safety
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Jay was drilling holes in a shaft when a chunk of rock broke free from the wall above him. The rock fell approximately 30 feet and hit him squarely on the head. His helmet was cracked, but he avoided serious injury.

Paul was working with another employee to remove debris and salt buildup from a service shaft. They were operating out of a caged compartment and servicing a leaking coupling when a piece of salt fell from within the shaft. Paul was struck on the right side of his head, his right forearm, and his right foot. While the force of impact broke his hardhat and cracked a bone in his arm, he escaped life-threatening head injuries.

Bob was drilling test holes in Agrium's #1 shaft. He had extended a four-foot drill steel up a test hole and was about to place a second steel in the chuck of his Fletcher Drill. Without warning, the first steel slid out of the hole and stuck Bob on the head. The steel bounced off his Topgard Cap and then slid down his back. While Bob did sustain scratches down his back, his cap protected him from life-threatening head injuries.

While positioning nylon chokers to lift and remove a reactor feed pump, a control link arm pivoted unexpectedly. The arm -- weighing more than 200 lbs. -- glanced off Jeffrey's V-Gard Helmet and knocked his safety glasses to the ground. While he received a small laceration above his right eye brow, his hat had prevented a direct hit and serious injury.

Ha-Keem was welding on a combustion turbine project in Florida, when rhe hose of a 110 psi air-driven impact wrench broke free from a work area above him and whipped around wildly. A large metal attaching mechanism slammed into Ha-Keem's face, but his MSA Sierra™ protective eyewear took the brunt of the impact. While the glasses were bent - one stem was twisted about three inches above the other - his only injuries were some facial bruises and a slight headache.

Joe, a solution man for a steel company, was standing near a desk in the plater section, when a large piece of corroded metal fell 20 feet from the second tier facing plate. It struck Joe's hardhat and glanced off. The metal put a hole in Joe's Skullgard Cap. Fortunately, he sustained only a minor contusion to his head and some muscle soreness in his neck, but Joe thanks his MSA Skullgard ® helmet (a heavy-duty Type I, Class G helmet) for saving his head.

A worker wearing an MSA Rose lanyard (left) fell and deployed his lanyard on a job site in Colorado. In accordance with the "Rose Promise," MSA replaced the used fall protection free of charge.

Larry was wearing an MSA Safety Works® faceshield from Home Depot while turning a piece of pecan wood on his lathe when a large portion broke off and smashed directly into the shield. The faceshield protected him from serious injury.

Vern was sweeping debris from a road construction project when the sideview mirror of a passing truck struck him on the head. The doctor at the emergency room said Vern's V-Gard® Cap (which split in two) took the initial impact of the hit and saved his life.


Richard was standing beside a ditch being dug by a backhoe.The operator suddenly swung the bucket on the equipment and accidentally struck Richard in the head. His V-Gard® Helmet deflected much of the impact. Richard was treated for a concussion and a bruised shoulder, but was released from the emergency room the evening of the accident.

Dear Spotlight on Safety:
We hear a lot about how important it is to wear safety equipment when you're on the job. What we don't realize is how much of a difference it can make when something actually goes wrong.

I'm a foundry superintendent at a major steel manufacturer. I was going about my business as I would on any other day. Suddenly, everything changed when a ladle bale from one of our 20-ton pour ladles broke loose above me. Fortunately, I was wearing my MSA Skullgard® helmet. The bale hit me directly in the head and knocked me down on the plant's cement floor. The impact caused serious damage to my ankle, pelvis, and one vertebra. While these injuries were significant, I didn't sustain any head injuries from the impact. However, my scalp was lacerated when the hat was knocked off. Fortunately, I survived the accident.

My Skullgard hat deflected the force of the impact and saved me from life-threatening injuries. Judging from the two large cracks in the shell, there is no doubt that I would not be writing to you if I hadn't been wearing my hat. Suffice it to say, I will never wear any other type of hardhat.
Sincerely, Wayne Vaupel


Ten days after a Pittsburgh, PA.-area fire department received their first thermal imaging camera, two fire- fighters took it into a fire to search for possible victims. However, when they themselves were suddenly trapped by intense heat and flames from a flashover, they used the TIC to show them a safe route out of the building. The chief commented that it didn’t take long for that TIC to pay for itself.

Richard was helping to position a prefabricated wall panel when the crane carrying the panel hit a steel beam that had not been tacked into place. The beam was knocked loose and fell onto Richard. The beam struck his head and shoulder, causing him shoulder and arm injuries. He was spared any head injuries, and was told he would have been killed if he hadn’t been wearing his helmet. The next day, Richard was back at the work site to finish the job.

Two surveyors die in manhole

What killed them? Was it methane gas or---

"No. Gas wasn't even a possibility!" said Kay Garcia, an MSA sales representative who, along with several MSA-authorized distributors, serves construction contractors and crews in this Ohio area.

"The crazy thing was, it was a new development, with all-new construction. Construction crews had put in streets with manholes, etc., but the gas and sewer lines were not yet in place. A surveyor team went in to survey some more points for construction, and they needed to go down into the manhole.

"There was NOTHING inside that manhole-no possibility of methane or combustible gas to harm them. They didn't realize that they should have used fall protection and instruments to measure oxygen or LEL, etc., anyway.

"Reportedly, one young man started to go down into the hole, looked up at his boss and said, 'I must be claustrophobic, because I don't feel right.' His boss assured him that everything was OK. But a few steps later, he fell, supposedly because his breath was taken away.

"Then, his boss yelled for help, took a gulp of air, went down himself to try to get him out, couldn't breathe, and also fell. They died in that hole together. Such a tragedy!"

After the Twinsburg Fire Department arrived, they measured inside the space and got a reading of only 6% oxygen. (Remember, we need about 20.9% oxygen to breathe normally.)

"The lack of oxygen was apparently due to chemical interactions that accompany the curing of concrete. Curing concrete is an isothermic reaction, which means that heat is generated. The end result is the same as combustion: oxygen depletion. The newly constructed streets that were still curing must have used up most of the oxygen in the confined space under the streets," reported Garcia.

Hearing about that tragedy has inspired construction companies and others working around roads, bridges, and groundwork for other developments to invest in confined space entry equipment, fall protection, and instrumentation, such as Passport® Alarms and MSA Rose confined spaces kits.

Never go into a confined space of any sort without first testing for oxygen, at the minimum, even if that space is "new" and "empty." For more information about portable gas detectors best suited to your applications, call MSA at 1-800-MSA-2222
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